Saturday, January 3, 2015

Airplane Parts & Functions

Birds could fly; man wanted to. This desire to launch our bi-pedal forms into the skies led to centuries of scientists and dreamers trying to find out exactly how those birds managed such a seemingly effortless feat. It wasn’t until 1903 that the Wright brothers succeeded in building the first self-powered, fixed-wing airplane. Its first flight lasted a mere 12 seconds and covered 120 feet. Since then man has created planes that fly faster and farther, but the basic parts of an airplane, and how they work, remain pretty much the same.
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Wings

Wings are the key to flight. Take away the engine, and you have a glider, which, once towed into the sky by another plane, catches the air currents and stays aloft quite nicely. Wings are designed with a thicker rounded edge along the front that tapers to a point across the back. Looking at the wing from the side, the bottom is fairly flat, while the top is curved. The air flowing over the top of the wing creates an area of low pressure, which pulls the plane into the air, creating lift. Flaps, found on the back of the wings, are controlled by the pilot to either increase the lift or to slow the plane down. Early airplane wings were made of light wood and fabric, while today’s plane wings are usually made of metal. Sometimes, wings also hold the plane’s fuel tanks.

Fuselage -- The Cockpit

The fuselage is the long tube-shaped structure that holds the pilot, crew, passengers and cargo. The cockpit, in the front, is where the pilot sits and controls the plane. A mass of dials and switches keeps track of all the plane's systems; among them are altitude, how high you are flying; your compass reading, where exactly you are in the sky; and a gauge that measures fuel consumption. The yoke, sort of an odd-looking steering wheel, along with the rudder pedals on the floor of the plane, are the main controls. The yoke steers the plane up or down and keeps the plane flying level, also known as attitude. On small planes, the yoke is manually controlled by the pilot; it feels like manipulating a car steering wheel, but without the power steering. The rudders help with turning the plane. Larger planes use hydraulics to help the pilot control the craft.

Fuselage -- Cabin

The section in back of the cockpit is the cabin; on small planes, like the Cessna 172 Skyhawk (cessna.com) or the Piper Cub (piper.com), the cabin and cockpit are all in one unit. On larger planes, including commercial jets, these two sections of the plane are separated. Commercial jets usually have cabins with first-class and coach sections; first class has wider seats and more services than coach. Business class, a sort of hybrid between the two classes, is between the two on some flights. In the Boeing 747 (boeing.com), the cabin has two floors; the first class section is upstairs. The cabin also houses the restrooms, galleys, or kitchens, and seating for the flight attendants. Each passenger seat offers emergency oxygen masks and call buttons for the attendants.

Tail Section

The tail section of a plane not only provides balance, it helps to steer the plane. Tails have two small horizontal pieces that look like mini-wings and a vertical fin. On the horizontal pieces are the elevators, small flaps controlled by the yoke in the cockpit. If the elevator points up, the nose of the plane goes up; if they point down, the plane also noses downward. An elevator pointing straight back keeps the plane in level flight. The outer edge of the vertical fin holds the rudder, and if the pilot pushes the left rudder pedal, the rudder moves left, while the plane turns right. Pressing the right rudder pedal has the opposite effect.

Undercarriage -- Landing Gear

A plane's landing gear must be strong enough to absorb the stresses of take-offs and landings. Small planes usually have one of two types of landing gear. Conventional landing gear, in which two wheels are toward the front of the aircraft and a tiny third wheel is under the base of the tail, is the most basic. A tricycle landing gear system, which has two main wheels and another wheel under the nose of the plane, makes the plane easier to control. Large aircraft use tandem landing gear, pairs of landing wheels that sit under the plane’s fuselage. As an example, a Boeing 747 has 16 main landing wheels and two additional nose wheels. In the larger planes, as well as on some small craft, the landing gear is retracted into the fuselage during flight, which makes the plane more aerodynamic.

The Engine

Birds flap their wings to create lift, but since airplane wings are fixed in place, the lift comes from the engine, usually found in the front of the plane or on the wings. Single engine craft like the Cessna 172 Skyhawk have one engine in front of the cockpit. The pilot can usually see the tip of the propeller blade, the spinning propeller that makes the plane move forward, through the windshield. At a certain point the plane is moving fast enough that the wings attain lift, and the plane leaves the ground. Twin engine planes have one engine on each wing, while passenger jets, depending on their size, could have one or two engines on each wing. In the case of the Lockheed L-1011, now retired, the plane had one engine on the tail and one on each wing. Jet engines, which have no propellers, use the oxygen in the air combined with a fuel source to create lift. The oxygen is sucked into the front of the engine and pushed out the rear, propelling the plane forward.
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Computer drawing of an airliner with the parts tagged.
This page shows the parts of an airplane and their functions. Airplanes are transportation devices which are designed to move people and cargo from one place to another. Airplanes come in many different shapes and sizes depending on the mission of the aircraft. The airplane shown on this slide is a turbine-powered airliner which has been chosen as a representative aircraft.
For any airplane to fly, one must lift the weight of the airplane itself, the fuel, the passengers, and the cargo. The wings generate most of the lift to hold the plane in the air. To generate lift, the airplane must be pushed through the air. The air resists the motion in the form of aerodynamic drag. Modern airliners use winglets on the tips of the wings to reduce drag. The turbine engines, which are located beneath the wings, provide the thrust to overcome drag and push the airplane forward through the air. Smaller, low-speed airplanes use propellers for the propulsion system instead of turbine engines.
To control and maneuver the aircraft, smaller wings are located at the tail of the plane. The tail usually has a fixed horizontal piece, called the horizontal stabilizer, and a fixed vertical piece, called the vertical stabilizer. The stabilizers' job is to provide stability for the aircraft, to keep it flying straight. The vertical stabilizer keeps the nose of the plane from swinging from side to side, which is called yaw. The horizontal stabilizer prevents an up-and-down motion of the nose, which is called pitch. (On the Wright brother's first aircraft, the horizontal stabilizer was placed in front of the wings. Such a configuration is called a canard after the French word for "duck").
At the rear of the wings and stabilizers are small moving sections that are attached to the fixed sections by hinges. In the figure, these moving sections are colored brown. Changing the rear portion of a wing will change the amount of force that the wing produces. The ability to change forces gives us a means of controlling and maneuvering the airplane. The hinged part of the vertical stabilizer is called the rudder; it is used to deflect the tail to the left and right as viewed from the front of the fuselage. The hinged part of the horizontal stabilizer is called the elevator; it is used to deflect the tail up and down. The outboard hinged part of the wing is called the aileron; it is used to roll the wings from side to side. Most airliners can also be rolled from side to side by using the spoilers. Spoilers are small plates that are used to disrupt the flow over the wing and to change the amount of force by decreasing the lift when the spoiler is deployed.
The wings have additional hinged, rear sections near the body that are called flaps. Flaps are deployed downward on takeoff and landing to increase the amount of force produced by the wing. On some aircraft, the front part of the wing will also deflect. Slats are used at takeoff and landing to produce additional force. The spoilers are also used during landing to slow the plane down and to counteract the flaps when the aircraft is on the ground. The next time you fly on an airplane, notice how the wing shape changes during takeoff and landing.
The fuselage or body of the airplane, holds all the pieces together. The pilots sit in the cockpit at the front of the fuselage. Passengers and cargo are carried in the rear of the fuselage. Some aircraft carry fuel in the fuselage; others carry the fuel in the wings.
As mentioned above, the aircraft configuration in the figure was chosen only as an example. Individual aircraft may be configured quite differently from this airliner. The Wright Brothers 1903 Flyer had pusher propellers and the elevators at the front of the aircraft. Fighter aircraft often have the jet engines buried inside the fuselage instead of in pods hung beneath the wings. Many fighter aircraft also combine the horizontal stabilizer and elevator into a single stabilator surface. There are many possible aircraft configurations, but any configuration must provide for the four forces needed for flight.
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Parts of an Airplane and Their Functions

The modern aircraft has five basic structural components: fuselage, wings, empennage (tail structures), power plant (propulsion system) and the undercarriage.

Structure
Four Forces
The fuselage is the main body structure to which all other components are attached. The fuselage contains the cockpit or flight deck, passenger compartment and cargo compartment. While wings produce most of the lift, the fuselage also produces a little lift. A bulky fuselage can also produce a lot of drag. For this reason, a fuselage is streamlined to decrease the drag. We usually think of a streamlined sports car as being sleek and compact - it does not present a bulky obstacle to the oncoming wind. A streamlined fuselage has the same attributes. It has a sharp or rounded nose with sleek, tapered body so that the air can flow smoothly around it.
Wing Placement
The wings are the most important lift-producing part of the aircraft. Wings vary in design depending upon the aircraft type and its purpose. Most airplanes are designed so that the outer tips of the wings are higher than where the wings are attached to the fuselage. This upward angle is called the dihedral and helps keep the airplane from rolling unexpectedly during flight. Wings also carry the fuel for the airplane.
Dihedral


Tail Section Types
The empennage or tail assembly provides stability and control for the aircraft. The empennage is composed of two main parts: the vertical stabilizer (fin) to which the rudder is attached; and the horizontal stabilizer to which the elevators are attached. These stabilizers of the airplane help to keep the airplane pointed into the wind. When the tail end of the airplane tries to swing to either side, the wind pushes against the tail surfaces, returning it to its proper place. The rudder and elevators allow the pilot to control the yaw and pitch motion of the airplane, respectively.

Various Propeller Configurations
Within a piston engine, the pistons can be arranged in four ways: radial, in-line, oppositional and "V." The radial engine has pistons arranged in a circle with the spinning shaft in the middle. These engines were once the most widely used aircraft engine. They never found much favor outside of aviation and are not used in modern aviation.
The pistons on an in-line engine are lined up one behind the other along the length of the shaft that turns the propeller. These have been used in many applications including cars. They are not used a great deal in aircraft, as they tend to be long and heavy. Aircraft engines must be as lightweight and compact as possible.

The oppositional piston engine is much like the in-line, except that the pistons are mounted in pairs on opposite sides of the shaft. This makes for a much shorter and lighter engine. In-line engines have become very popular in the small airplane market.
The "V" engine is much like the oppositional engine, except that the pistons are not parallel to each other. Instead they are slanted in a "V" arrangement. The V8 engine is perhaps the most well known engine as it has been used to power millions of automobiles. The V8 is rarely used in airplanes as they tend to be heavier than the oppositional engines.

Tail Types
2-bladed prop
3-Bladed Prop
4-Bladed Prop
An 8-bladed contrarotating propeller
A 2-bladed propeller from a Beagle Pup A 3-bladed propeller from a Me-109G A 4-bladed propeller from a B-29 An 8-bladed contrarotating propeller from an Antonov AN-22

Piston engines drive a spinning shaft. The propeller is attached to that shaft. At least two (but usually three or four) blades make up the propeller. The more blades, the more air that can be moved by the propeller. A blade has an airfoil shape which generates lift as the blade slices through the air. Because the propeller is pointed forward the force generated is in a forward direction - that is, it thrusts the airplane forward.
The undercarriage or landing gear consists of struts, wheels and brakes. The landing gear can be fixed in place or retractable. Many small airplanes have fixed landing gear which increases drag, but keeps the airplane lightweight. Larger, faster and more complex aircraft have retractable landing gear that can accommodate the increased weight. The advantage to retractable landing gear is that the drag is greatly reduced when the gear is retracted. When flying on a commercial airliner you will notice that the pilot retracts the landing gear very soon after the airplane leaves the ground. This helps to decrease drag as the airplane ascends.
The power plant is simply the propulsion system and consists of the engines. The sole purpose of the engines is to provide thrust for the airplane. There are many different types of aircraft engines including: piston, turboprop, turbojet and turbofan. Turbojet and turbofan are jet engines. Some aircraft, notably gliders, do not have an engine. To take off they must have another source of thrust - that is, the tow-plane which pulls them into the air.
Jet Propulsion and Jet Engines

Jet propulsion is similar to the release of an inflated balloon. The pressure inside the balloon is pushing in all directions. It is also "jetting" out from the mouth of the balloon. The end of the balloon opposite to the mouth is not open. This creates an imbalance and causes the balloon to move in the direction away from the open mouth. Jet engines work in a similar fashion.

There are several types of jet engine: ramjet, pulsejet, turbojet, turbofan. The last two are the most widely used.
Propulsion
The ramjet is as simple a jet engine as can be found. Air enters the inlet and is compressed. This raises the pressure of the air. As the air arrives at the combustion chamber, fuel is added and an electric spark is generated. This causes a controlled explosion that raises the temperature and the pressure of the air tremendously. The hot, high-pressure air "jets" out the nozzle of the engine providing the forward thrust. This seems so simple, why would anyone want a more complex engine? The weakness of this engine is that the air coming in the inlet must be traveling at a very high speed (supersonic) for good efficiency. A ramjet does not work well at low speeds. This is simply not practical for most flying situations.

The pulse jet solves the problem of requiring supersonic speeds. It works well at a lower speed and with a little help, can get started when it is standing still. It is much like the ramjet, except that it has doors that close the inlet. When the doors are open, the air flows in and is compressed. The doors then close, forming a chamber in which the fuel is ignited. The hot, high-pressure gas then "jets" out the exhaust nozzle. The cycle of air in, doors closed, air out, then repeat, is where this engine gets its name. Pulse jets are not widely used for two reasons. They are very noisy and inefficient. They are the gas guzzlers of the aviation world.

The turbojet was the first really useful jet engine to be built. The air flows into the engine through the inlet. The design of the inlet makes the air slow down and also raises the pressure. The air then goes through the compressor where sets of blades compress the air even more, greatly raising the pressure. The air then enters the combustion chamber where the fuel is added and ignited. The very hot, high-pressure air rushes past the turbine blades making them spin very fast. The turbine blades are connected back to the compressor blades by a shaft. The turbine blades take some of the energy from the air and returns it to the compressor. The hot, high pressure air that gets past the turbine, "jets" out the exhaust nozzle thrusting the engine forward.

To increase the thrust available, a device called an afterburner is sometimes built into the engine. Fuel is dumped into the hot exhaust gas exiting the nozzle causing another controlled explosion. This makes the air even hotter which adds more energy to it, thereby increasing the thrust. This is not an efficient thing to do however, and is only done for brief periods when extra thrust is needed, for example, on takeoff or when a burst of speed is needed during a dog fight, or when an extra push is needed to reach supersonic speed. You may have seen movies with high performance jets, like the F-14. If you watch one of these jets from the back, and the pilot turns on the afterburners you will hear a burst of noise and see an orange glow around the outlet of the engines. The airplane will then shoot up into the sky.

The turbofan is a refinement to the turbojet that results in a more efficient engine. A large set of fan blades is set right in the front of the inlet. The fan works much like a propeller, thrusting the engine forward, pushing a large amount of air backwards. As the air is pushed back by the fan some of it goes into the engine and some bypasses the engine. The engine that sits behind the fan is basically a turbojet. The air that goes into this engine receives the same treatment as air that goes through the turbojet. The turbine in a turbofan drives the fan as well as the compressor. The air that "jets" out the back of this engine has less thrust than air that exits a turbojet, but that decrease in thrust is made up for by the thrust generated by the fan. A turbofan engine actually is more efficient than a turbojet and is quieter as well. Afterburners can be fitted to a turbofan if required.

The turboprop engine is essentially a turbofan engine where the fan is replaced by a propeller. The propeller is placed outside of the inlet. A gearbox is introduced which controls the spinning of the shaft, enabling speed control for the propeller. This is the most efficient means of propulsion, however it is limited in forward speed. Because the propeller is out in the free stream air, not mounted in the inlet (where the air speed is reduced) the propeller has to rotate at faster speeds. The speed of the propeller approaches the speed of sound well before the airplane itself. As the airplane approaches the speed of sound, drag greatly increases. So the speed of the airplane must be kept well below the speed of sound to prevent the tips of the propeller from going too fast.
If you want to fly at moderate speeds efficiently, then turboprops are a good choice. If you want to fly fast, but subsonically, then turbofans are a good choice. If you want to fly supersonically then a turbofan with afterburner is a good idea. If you want to fly slowly and only have a small budget or a small airplane, then a piston engine is a good choice.

On March 23, 2004, NASA's X-43A streaked through the sky above the Pacific Ocean at Mach 6.83. This test flight earned the unmanned test aircraft the world record for the fastest speed attained by an aircraft with an air-breathing engine. It flew more than twice as fast as the SR-71, the fastest air-breathing manned vehicle to date. In the past, only aircraft powered by rocket engines could reach these kinds of high velocities. The X-43A achieved its record through the first free-flight use of a scramjet engine. Conventional jet engines combine air and fuel in a combustion chamber featuring subsonic airflow. But the scramjet engine features supersonic airflow throughout the engine. While scramjets can deliver rocket-like speeds, the fact that they use oxygen from the atmosphere rather than carrying a heavy oxygen tank gives scramjets potential advantages over rockets in terms of payload capacity and flight duration. The scramjet aboard the X-43A is designed to take the aircraft to or beyond Mach 10.
X-43a Prototype
The X-43A is the prototype for what could be a new generation of ultra-fast jet aircraft. It was part of the Hyper-X hypersonic flight research program that was conducted by NASA’s Langley Research Center and Dryden Flight Research Center. In the test configuration, the X-43A was released from a Pegasus rocket at an altitude of 29,000 meters. 


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